Honda Accord: Mainshaft Assembly Clearance Inspection
1. Support the bearing Inner race with an appropriate sized socket ( A ) , and push down on the mainshaft ( B ) .
2. Measure the clearance between 2nd gear (C) and 3rd gear (D) with a feeler gauge (E).
- If the clearance exceeds the service limit, go to step 3.
- If the clearance is within the service limit, go to step 4.
Standard: 0.06-0.16 mm (0.002-0.006 in)
Service Limit: 0.25 mm (0.010 in)
3. Measure the thickness of 3rd gear.
- If the thickness is less than the service limit, replace 3rd gear.
- If the thickness is within the service limit, replace the 3rd/4th synchro hub and the 3rd/4th synchro sleeve as a set.
Standard: 23.92-23.97 mm (0.942-0.944 in)
Service Limit: 23.80 mm (0.937 in)
4. Measure the clearance between 4th gear ( A ) and the 4th/5th gear distance collar ( B ) with a dial indicator (C).
- If the clearance exceeds the service limit, go to step 5.
e If the clearance is within the service limit, go to step 7.
Standard: 0.06-”0.16 mm (0.002-0.006 in)
Service Limit: 0.25 mm (0.010 in)
5. Measure the length
of the
4th/5th gear distance
collar as shown.
- If the length 
is not within the
standard, replace
the 4th/5th gear distance collar,
- If the length
is within the standard, go to step 6.
Standard: 24.03-24.08 mm (0.946-0.948 in)
6. Measure the thickness of 4th gear, - If the thickness is less than the service limit, replace 4th gear.
- Sf the thickness is within the service limit, replace the 3rd/4th synchro hub and the 3rd/4th synchro sleeve as a set.
Standard: 23.92-23.97 mm (0.942-0.944 in)
Service Limit: 23.80 mm (0.937 in)
7. Measure the clearance between the 4th/5th gear distance collar (A) and 5th gear (B) with a dial indicator (C).
- If the clearance exceeds the service limit, go to step 8.
- If the clearance is within the service limit, go to step 10.
Standard: 0.06-0.16 mm (0.002-0.006 in)
Service Limit: 0.25 mm (0.010 in)
8. Measure the length 
of the
4th/5th gear distance
collar as shown.
- If the length 
is not within the
standard, replace
the 4th/5th gear distance collar.
- If the length
is within the
standard, go to step 9.
Standard: 24.03-24.08 mm (0.946-0.948 in)
9. Measure the thickness of 5th gear.
- If the thickness is less than the service limit, replace 5th gear.
- If the thickness is within the service limit, replace the 5th synchro hub and 5th synchro sleeve as a set.
Standard: 23.92-23.97 mm (0.942-0.944 in)
Service Limit: 23.80 mm (0.937 in)
10. Measure the length of the MBS distance collar. If the length is not within standard, replace the MBS distance collar.
Standard: 23.95-24.05 mm (0.943-0.947 in)
Shift Fork Disassembly/Reassembly
NOTE: Prior to reassembling, clean all the parts in solvent, dry them, and
apply MTF to all contact surfaces
...
Mainshaft Disassembly
NOTE: Refer to the Exploded View in the Mainshaft
Reassembly, as needed, when removing components
pressed onto the mainshaft (see page 13-38).
1. Remove the angular ball bearing (A) and the taper ...
See also:
If the Brake System Indicator (Red)Comes On
• Reasons for the indicator to come on
• The brake fluid is low.
• There is a malfunction in the brake system.
• What to do when the indicator comes on while driving
Press the brake ped ...
Carrying Cargo in the Trunk
Distribute cargo evenly on the
floor of the trunk, placing the
heaviest items on the bottom and
as far forward as possible.
If you fold down the back seat, tie
down items that could be thrown ...